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Personal Engineering Project

BMW Multi-Spoke Alloy Wheel — SolidWorks Assembly

A performance alloy wheel built as a proper SolidWorks assembly — parametric spokes driven by a single circular pattern, mated into an assembly and spun with a rotary motor in a motion study.

Type
Personal practice project
Location
Kampala, Uganda
Year
2026
Turnaround
5 days
Before / After

From rough idea to production-ready

Before — initial concept sketch for BMW Multi-Spoke Alloy Wheel — SolidWorks Assembly, Mechanical Design project by DesignForge UgandaBefore
Pencil construction sketch setting spoke count, dish and rim proportions.
After — finished CAD design of BMW Multi-Spoke Alloy Wheel — SolidWorks Assembly, Mechanical Design project by DesignForge UgandaAfter
The real SolidWorks assembly: patterned spokes, dished barrel, brushed-aluminium appearance and a rotary motor motion study.
The Challenge

What needed to be designed

Spoke geometry is easy to fake and hard to make correct. I wanted a rim where spoke count is one editable parameter, the barrel is a true revolved section, and the whole thing lives in an assembly that can actually be rotated and evaluated.

The Approach

How DesignForge approached it

  1. 1

    Revolved the barrel from a real wheel-section profile with bead seats and drop centre.

  2. 2

    Modelled one drafted, filleted spoke and drove the rest with a circular pattern tied to a single count parameter.

  3. 3

    Cut the bolt circle and centre bore from the same reference sketch so the hub stays concentric.

  4. 4

    Inserted the part into an assembly, added a RotaryMotor1 motion study and rendered with a machined-aluminium appearance.

The Deliverable

What was produced

The real SolidWorks assembly: patterned spokes, dished barrel, brushed-aluminium appearance and a rotary motor motion study.

Tools

Software and capabilities used

  • Parametric Part Modelling
  • Circular Patterns
  • Assembly Mates
  • Motion Study
Skills Demonstrated

What this project put into practice

Parametric patterning

Skill practised

One parameter

Spoke count

True revolved section

Barrel

Rotary motion study

Validation

Next case study

Engine Cylinder Cover — Cast Part Study

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